Torek Parts inventory software

Updated

Parts inventory: stock, write-offs and cost

A workshop parts store answers three questions: how many parts we hold, which job they went to, and what a particular machine cost as a result. A spreadsheet answers only the first — and only until somebody forgets to update the file.

In Torek parts are written off straight onto a work order: the mechanic marks what was used, and the balance and the unit’s cost settle in the same action.

Three questions — and what answers them

QuestionNotebookSpreadsheetA store in the system
How many do we have?Go and lookIf the file is freshThe balance, as it stands now
Where did it go?No ideaA line of textTo a specific job and a specific machine
What did it cost that unit?Not countableManual totallingOn the history, automatically

What the flow looks like in practice

  1. The part is received into the store — with a quantity, a unit of measure, a price and, if you keep more than one location, the place it is held.
  2. The part is planned or reserved for a job — a reservation holds it against that work order so it is not used elsewhere in the meantime.
  3. The mechanic marks what was actually used — the balance falls by itself, and the price is frozen onto the job at that moment.
  4. The job is closed — parts and hours become a line of asset history (see repair tracking).
  5. Ordering is driven by the balance — each part carries a minimum stock level, and the store view filters down to the ones that are below it. Selected low-stock parts become a purchase request with suggested quantities; closing that request receives them into stock without re-keying.

A practical note: a store stays accurate on one habit — “took a part, marked it on the job”. If marking is awkward, the shelf and the system will part company within a week; which is why it has to work on a phone, in the workshop, in a few seconds.

Planned parts: knowing before the machine is in the bay

For a scheduled service the parts are known in advance, and that is worth using. A job can carry a list of planned parts, each one either reserved from stock or flagged as short, so before the machine comes in you can already see whether the job is ready to start. Recurring services do not have to be assembled by hand every time: a service template is a named parts kit applied to a job in one step. At completion the mechanic confirms what was genuinely used, and only that comes off the shelf.

When a part is not there at all, the job does not have to guess. The mechanic can reserve it as back-ordered from the mobile app, the job history records “waiting for part”, and as soon as stock comes in — a closed purchase request, a return or a manual receipt — the oldest waiting reservation is filled first, the history shows “parts arrived” and the assigned mechanic is notified.

Where this joins the other processes

A store without a queue of jobs is only a list of shelves. The value appears when parts move through the work order system and settle into a unit’s cost alongside mechanics’ hours — the same picture that fuel tracking fills in from the other side.

Frequently asked questions

How is a workshop store different from a retail one?

A retail store sells; a workshop store feeds repairs. So the key question here is not “how much was sold” but “which job and which machine did the part go to”.

Without that link you can calculate neither the true cost of a repair nor the true cost of keeping a unit on the road.

Where does a spreadsheet store break down?

The balance in a spreadsheet only changes when somebody remembers to change it. At workshop pace that means the file says one thing and the shelf says another.

The second problem is the write-off: a spreadsheet row does not say which job and which machine the part went to, so the cost stays in one undifferentiated pot.

How should parts reach the cost of a repair?

By one route only: the part is written off onto a specific work order, and the work order belongs to a specific asset. Then the balance settles itself and the cost lands where it belongs — in that unit’s history.

What if the part is needed but not in stock?

Then the job says so. Planned parts sit on the work order with their own state, and a line with nothing available is shown as short rather than quietly booked out — so the manager can see what is holding the job up.

Parts that have to be bought go onto a purchase request with a supplier and quantities, which moves from draft through submitted and approved to ordered. Closing it receives the goods into their store locations automatically.

A mechanic can also reserve a missing part as back-ordered from the mobile app. The job history then shows “waiting for part”; when stock arrives the reservation activates by itself in queue order, and the assigned mechanic gets a “parts arrived” notification.

Where do we start if there are no records at all today?

With a list of the parts used most — filters, oils, pads — and the rule that every part used is marked on the job. A full stock count is worth doing once the flow is running, not before it.

A store that matches the shelf

A walkthrough with your own parts list and a real flow of jobs.

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